Bespoke Electronics manufacturing to support your Design
Cost effective UK Manufacturing for 10 to 10,000 pcs a month.
We work with you to find the supply chain solution that will meet your objectives.
Get in touch now
Electronics Manufacture
We bring over 20 years of experience designing and developing custom electronics solutions for our customers.
We manufacture over 100,000 PCBAs annually, supporting customers with a range of production volumes from 10s to 10,000s. We work closely with you to add value to your NPD process and ensure solutions are built to meet your product's specific requirements.
We offer a full design service for companies seeking to develop cutting-edge electronic controls and interfaces, integrating electronics and software to ensure seamless functionality.
Our Process
From components to delivered product
You\'ve completed the design phase of your project – now it’s time to bring it to life.
A swift transition from concept to physical hardware is essential in your New Product Development (NPD) journey for testing, refining, or showcasing your innovation. At this stage, our manufacturing capabilities are crucial in bringing your design to life efficiently.
We recognise the importance of tight timelines and agility in maintaining project momentum. Our flexible manufacturing processes support rapid prototyping and quick adaptations, ensuring your product development moves forward without delay.
Recent global events have underscored the importance of having a robust and resilient supply chain.
Disruptions in logistics, raw materials, and production underscore the importance of a robust supply chain for business success. Our secure supply chain infrastructure is central to maintaining continuity and efficiency in product development and delivery.
We maintain strong, long-term relationships with Pan-European distributors and direct connections with trusted factories in the UK, Europe, and China. These partnerships enable us to source high-quality materials and components at competitive prices, offering you a cost-effective edge without sacrificing reliability. Our extensive network allows us to effectively navigate uncertainties and maintain smooth product flow.
PCBA and electronics manufacturing demand continuous investment in cutting-edge technology to maintain high standards of precision, efficiency, and quality.
We prioritise maintaining cutting-edge production capabilities at our UK-based facility, which is outfitted with advanced machinery to meet the highest industry standards.
Our commitment to excellence is affirmed by our ISO9001 accreditation, reflecting our rigorous approach to quality management across all production phases. This certification guarantees our adherence to stringent standards, ensuring consistency, traceability, and reliability in every product we manufacture, providing our clients with assurance of our high-quality processes.
At VxI, we go beyond PCBA manufacturing to provide comprehensive support for customers who require additional assembly services.
We also provide inclusive assembly services, ranging from sub-assemblies to complete unit builds. Our offerings include:
- Mounting PCBAs into frames and subassemblies.
- Conducting box builds which cover everything from subassembly work to full unit assembly, including inspection, testing, and wiring to IPC-610 standards.
- • Component kitting and supply to accompany your PCBAs.
Our sub-assembly and box build services are structured to deliver a fully integrated solution. This approach simplifies the management process by reducing the need to coordinate with multiple vendors.
At our facility, the performance and reliability of your electronic products are our top priorities.
We work closely with clients to establish tailored testing protocols that meet each project’s unique requirements, ensuring every product meets the highest standards in functionality, safety, and quality.
As part of our rigorous approach, all boards undergo comprehensive functional and safety testing using Automated Test Equipment (ATE) to validate performance before they leave our production line. For added assurance, we offer burn-in testing prior to final inspection, enhancing confidence in product durability and long-term reliability. Our inspection services include both detailed visual and automated checks to identify and resolve any potential manufacturing or assembly issues.
In today’s global market, effectively managing the electronics supply chain is essential for a product’s long-term success.
At VxI, we adopt a proactive approach to product life cycle support, prioritising strategic supply chain planning from initial hardware design through end-of-life considerations.
Collaboration is key to sustainable success. By partnering closely with our clients throughout the product’s life cycle, we ensure efficient handling of all aspects—sourcing, inventory management, manufacturing, and product evolution. Our life cycle support services enhance product longevity and help maintain uninterrupted market demand.
You\'ve completed the design phase of your project – now it’s time to bring it to life.
A swift transition from concept to physical hardware is essential in your New Product Development (NPD) journey for testing, refining, or showcasing your innovation. At this stage, our manufacturing capabilities are crucial in bringing your design to life efficiently.
We recognise the importance of tight timelines and agility in maintaining project momentum. Our flexible manufacturing processes support rapid prototyping and quick adaptations, ensuring your product development moves forward without delay.
Recent global events have underscored the importance of having a robust and resilient supply chain.
Disruptions in logistics, raw materials, and production underscore the importance of a robust supply chain for business success. Our secure supply chain infrastructure is central to maintaining continuity and efficiency in product development and delivery.
We maintain strong, long-term relationships with Pan-European distributors and direct connections with trusted factories in the UK, Europe, and China. These partnerships enable us to source high-quality materials and components at competitive prices, offering you a cost-effective edge without sacrificing reliability. Our extensive network allows us to effectively navigate uncertainties and maintain smooth product flow.
PCBA and electronics manufacturing demand continuous investment in cutting-edge technology to maintain high standards of precision, efficiency, and quality.
We prioritise maintaining cutting-edge production capabilities at our UK-based facility, which is outfitted with advanced machinery to meet the highest industry standards.
Our commitment to excellence is affirmed by our ISO9001 accreditation, reflecting our rigorous approach to quality management across all production phases. This certification guarantees our adherence to stringent standards, ensuring consistency, traceability, and reliability in every product we manufacture, providing our clients with assurance of our high-quality processes.
At VxI, we go beyond PCBA manufacturing to provide comprehensive support for customers who require additional assembly services.
We also provide inclusive assembly services, ranging from sub-assemblies to complete unit builds. Our offerings include:
- Mounting PCBAs into frames and subassemblies.
- Conducting box builds which cover everything from subassembly work to full unit assembly, including inspection, testing, and wiring to IPC-610 standards.
- • Component kitting and supply to accompany your PCBAs.
Our sub-assembly and box build services are structured to deliver a fully integrated solution. This approach simplifies the management process by reducing the need to coordinate with multiple vendors.
At our facility, the performance and reliability of your electronic products are our top priorities.
We work closely with clients to establish tailored testing protocols that meet each project’s unique requirements, ensuring every product meets the highest standards in functionality, safety, and quality.
As part of our rigorous approach, all boards undergo comprehensive functional and safety testing using Automated Test Equipment (ATE) to validate performance before they leave our production line. For added assurance, we offer burn-in testing prior to final inspection, enhancing confidence in product durability and long-term reliability. Our inspection services include both detailed visual and automated checks to identify and resolve any potential manufacturing or assembly issues.
In today’s global market, effectively managing the electronics supply chain is essential for a product’s long-term success.
At VxI, we adopt a proactive approach to product life cycle support, prioritising strategic supply chain planning from initial hardware design through end-of-life considerations.
Collaboration is key to sustainable success. By partnering closely with our clients throughout the product’s life cycle, we ensure efficient handling of all aspects—sourcing, inventory management, manufacturing, and product evolution. Our life cycle support services enhance product longevity and help maintain uninterrupted market demand.
Getting your product off the ground
At VxI, we don’t just manufacture — we provide a complete design and NPD partnership service.
Our team can work with you throughout your product creation process to design and develop the electronics and controls that will be vital to your success in the market.
Key Manufacturing capabilities
Complete Electronics Solutions
As a UK-based manufacturer, VxI Power provides exceptional flexibility in batch sizes and minimum order quantities.
We recognise that every project is unique, so we adapt our production capabilities to fit your specific needs—whether for prototypes, small runs, or full-scale manufacturing.
Our flexibility in handling batch sizes from tens to thousands supports startups and companies in early development stages, allowing small volume production to test and refine products, with the capacity to scale seamlessly as demand grows, all without compromising quality or lead times.
At VxI, we leverage cutting-edge Surface Mount Placement (SMP) technology to ensure precise, efficient, and flexible assembly of electronic components.
Our investment in advanced systems like the MY300 and MY700 from Mycronic enables us to handle a wide variety of components, regardless of how they are delivered.
Whether your components come in short tape strips, matrix trays with oversized pockets, or even loose in a plastic bag, the flexible software of the MY300 transforms nearly any format into a functional feeder for seamless component placement.
When working with components that require high power handling or mechanical strength, thru-hole technology and wave soldering are essential for creating strong, durable connections.
At VxI, we specialise in these techniques, expertly mounting and soldering larger components crucial for power-intensive and structurally demanding applications.
Our rigorous thru-hole and wave soldering processes ensure a reliable, high-quality finish. By blending manual precision with advanced wave soldering technology, we deliver robust solutions that support long-term functionality, even in the most challenging applications.
Ensuring the quality, reliability, and performance of every product is our priority, which is why we’ve invested in advanced Automated Test Equipment (ATE), including our cutting-edge PowerStar ATE system.
This platform offers exceptional flexibility and efficiency to meet today’s complex testing demands.
With a LabVIEW-like testing environment, PowerStar ATE allows our engineers to design highly customised test programs tailored to each product. Its library of over 100 drag-and-drop test routines streamlines setup, significantly reducing development time and enabling quick adaptation to new projects. This capability ensures we can meet diverse customer specifications promptly and precisely.
We recognise the value of configuration management in streamlining production and reducing costs while maintaining flexibility for diverse customer needs.
By minimising manufacturing variation, we help customers save on production and inventory costs without sacrificing customisation.
Our software-driven configuration approach allows us to use the same PCBA across multiple product variants (SKUs) by simply adjusting the software loaded during production. Robust configuration and stock management processes ensure that identical items with different software are correctly organised. For customers who prefer in-house configuration, we can add jumpers and switches to the boards for seamless adjustments.
At VxI, our manufacturing expertise extends beyond electronics and PCBAs to include specialised mechanical assembly and integration.
We offer complete solutions for complex products, including UPS power supplies, chargers, and rack systems, seamlessly combining electronic and mechanical systems for a full-service manufacturing experience.
Our versatile capabilities range from small panel builds to DIN rail subassemblies, with custom wiring solutions for projects requiring wire cutting and crimping, from simple looms to intricate assemblies. Whether you need UK-based prototypes or larger quantities through our global supply chain, our wire harness and loom services ensure a precise fit for any assembly.
PCB sizes
| Board Handling | |
|---|---|
| Inline Conveyor | T460 |
| Maximum board size | 460 x 510mm (18 x 20") |
| Minimum board size | 70 x 50mm (2.7 x 2") |
| Board thickness range | 0.4-6.0mm (0.016-0.24") |
Placement rates and component specifications.
| Place Speed and Accuracy | |
|---|---|
| MY300LX-11/15 | |
| Rated speed | 16,000CPH |
| Component Range | |
|---|---|
| High Speed Mounthead - Midas | |
| Component range | Chip (from 03015), SOIC, PLCC, TSPO, QFP, BGA, flip chip, odd-shape, surface-mount connectors, through-hole components, CSP, CCGA, DPAK, Alcap, Tantalum |
| Component specification | Min: 0.3 x 0.15mm (0.012 x 0.006")(03015) Max: 140 x 73 x 15mm (5.51 x 2.87 x 0.59") |
| High Speed Mounthead - Hydra Z8L | |
| Component range | Chip (from 0201), SOT23, SOT223, MELF, S0D, SO14 |
| Component specification | Min: 0.6 x 0.3m (0.02 x 0.01")(0201) Max: 8.70 x 8.70 x 5.60mm (0.34 x 0.34 x 0.22") |
Stencil-free Jet Printing of solder paste
Fine pitch printing down to 01005
For ultimate design freedom and precision, stencil-free jet printing is emerging as the most efficient solution in modern electronics manufacturing. As PCBs and components continue to shrink in size and increase in complexity, the MY700JP system offers unmatched accuracy and control. Fully software-driven, this technology provides complete solder paste volume control, ensuring perfect solder joints even in the most challenging applications. With the ability to handle fine-pitch printing down to 01005 components, the MY700JP delivers high-speed, high-precision results, offering a superior alternative to traditional stencil printing methods for today's advanced electronics.
As a UK-based manufacturer, VxI Power provides exceptional flexibility in batch sizes and minimum order quantities.
We recognise that every project is unique, so we adapt our production capabilities to fit your specific needs—whether for prototypes, small runs, or full-scale manufacturing.
Our flexibility in handling batch sizes from tens to thousands supports startups and companies in early development stages, allowing small volume production to test and refine products, with the capacity to scale seamlessly as demand grows, all without compromising quality or lead times.
At VxI, we leverage cutting-edge Surface Mount Placement (SMP) technology to ensure precise, efficient, and flexible assembly of electronic components.
Our investment in advanced systems like the MY300 and MY700 from Mycronic enables us to handle a wide variety of components, regardless of how they are delivered.
Whether your components come in short tape strips, matrix trays with oversized pockets, or even loose in a plastic bag, the flexible software of the MY300 transforms nearly any format into a functional feeder for seamless component placement.
When working with components that require high power handling or mechanical strength, thru-hole technology and wave soldering are essential for creating strong, durable connections.
At VxI, we specialise in these techniques, expertly mounting and soldering larger components crucial for power-intensive and structurally demanding applications.
Our rigorous thru-hole and wave soldering processes ensure a reliable, high-quality finish. By blending manual precision with advanced wave soldering technology, we deliver robust solutions that support long-term functionality, even in the most challenging applications.
Ensuring the quality, reliability, and performance of every product is our priority, which is why we’ve invested in advanced Automated Test Equipment (ATE), including our cutting-edge PowerStar ATE system.
This platform offers exceptional flexibility and efficiency to meet today’s complex testing demands.
With a LabVIEW-like testing environment, PowerStar ATE allows our engineers to design highly customised test programs tailored to each product. Its library of over 100 drag-and-drop test routines streamlines setup, significantly reducing development time and enabling quick adaptation to new projects. This capability ensures we can meet diverse customer specifications promptly and precisely.
We recognise the value of configuration management in streamlining production and reducing costs while maintaining flexibility for diverse customer needs.
By minimising manufacturing variation, we help customers save on production and inventory costs without sacrificing customisation.
Our software-driven configuration approach allows us to use the same PCBA across multiple product variants (SKUs) by simply adjusting the software loaded during production. Robust configuration and stock management processes ensure that identical items with different software are correctly organised. For customers who prefer in-house configuration, we can add jumpers and switches to the boards for seamless adjustments.
At VxI, our manufacturing expertise extends beyond electronics and PCBAs to include specialised mechanical assembly and integration.
We offer complete solutions for complex products, including UPS power supplies, chargers, and rack systems, seamlessly combining electronic and mechanical systems for a full-service manufacturing experience.
Our versatile capabilities range from small panel builds to DIN rail subassemblies, with custom wiring solutions for projects requiring wire cutting and crimping, from simple looms to intricate assemblies. Whether you need UK-based prototypes or larger quantities through our global supply chain, our wire harness and loom services ensure a precise fit for any assembly.
PCB sizes
| Board Handling | |
|---|---|
| Inline Conveyor | T460 |
| Maximum board size | 460 x 510mm (18 x 20") |
| Minimum board size | 70 x 50mm (2.7 x 2") |
| Board thickness range | 0.4-6.0mm (0.016-0.24") |
Placement rates and component specifications.
| Place Speed and Accuracy | |
|---|---|
| MY300LX-11/15 | |
| Rated speed | 16,000CPH |
| Component Range | |
|---|---|
| High Speed Mounthead - Midas | |
| Component range | Chip (from 03015), SOIC, PLCC, TSPO, QFP, BGA, flip chip, odd-shape, surface-mount connectors, through-hole components, CSP, CCGA, DPAK, Alcap, Tantalum |
| Component specification | Min: 0.3 x 0.15mm (0.012 x 0.006")(03015) Max: 140 x 73 x 15mm (5.51 x 2.87 x 0.59") |
| High Speed Mounthead - Hydra Z8L | |
| Component range | Chip (from 0201), SOT23, SOT223, MELF, S0D, SO14 |
| Component specification | Min: 0.6 x 0.3m (0.02 x 0.01")(0201) Max: 8.70 x 8.70 x 5.60mm (0.34 x 0.34 x 0.22") |
Stencil-free Jet Printing of solder paste
Fine pitch printing down to 01005
For ultimate design freedom and precision, stencil-free jet printing is emerging as the most efficient solution in modern electronics manufacturing. As PCBs and components continue to shrink in size and increase in complexity, the MY700JP system offers unmatched accuracy and control. Fully software-driven, this technology provides complete solder paste volume control, ensuring perfect solder joints even in the most challenging applications. With the ability to handle fine-pitch printing down to 01005 components, the MY700JP delivers high-speed, high-precision results, offering a superior alternative to traditional stencil printing methods for today's advanced electronics.
Partner with VxI Power
Whether you're looking to develop new electronic control systems, scale your production, or need compliance testing, VxI Power is your trusted partner.
