Electronics manufacturing and Design
Cost effective UK Manufacturing.
Low to high volumes – 10 to 10,000 batch sizes from our factory in Lincoln.
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Electronics Manufacture
We bring many years of experience making cost effective electronics with quality built in.
We manufacture over 100,000 PCBAs annually, supporting customers with a range of production volumes from 10s to 10,000s We also offer a full design service integrating electronics and software.
We work closely with you to add value to your NPD process and deliver solutions built to meet your product's specific requirements.
Our Process
From components to delivered product
You've completed the design phase of your project – now it’s time to bring it to life.
Our agile manufacturing processes support rapid prototyping and quick adaptations. Move your product development forward without delay. Test, refine, and showcase your innovation.
Although timescales vary by project complexity, we typically provide initial working hardware to customers within 8 weeks.
Global events have underscored the importance of having a robust and resilient supply chain.
Our secure supply chain infrastructure is central to maintaining continuity.
VxI have strong long-term relationships with Pan-European distributors and direct connections with trusted factories in the UK, Europe, and China.
These partnerships enable us to minimise the risk and dual-source high-quality components at competitive prices.
PCBA and electronics manufacturing demand continuous investment in cutting-edge technology to maintain high standards of precision, efficiency, and quality.
Our UK-based facility is equipped with the latest advanced machinery allowing fast changes between jobs.
VxI is accredited to ISO9001, reflecting our rigorous approach across all production phases and providing our clients with assurance of our company wide quality management processes.
We go beyond PCBA manufacturing to provide comprehensive support for customers who require additional assembly services.
This approach can simplify your supply chain and reduce the need to coordinate with multiple vendors.
We supply customers with ready for use mounted PCBAs to more complex plug and play subassemblies.
The functionality, safety, and quality of your electronic products are our top priority.
We work closely with clients to establish tailored testing specifications.
As part of our rigorous approach which is controlled by our test and inspection database, all uniquely serial numbered boards undergo functional and safety testing prior to final inspection and release for shipment.
We offer bench and automated testing which involves simulating inputs, outputs, and loads.
For added assurance, we can offer optional burn-in testing prior to final inspection, enhancing confidence in product durability and long-term reliability.
In today’s global market, effectively managing the electronics supply chain is essential for a product’s long-term success.
At VxI, we adopt a proactive approach to product life cycle support, prioritising strategic supply chain planning from initial hardware design through end-of-life considerations.
Collaboration is key to sustainable success. By partnering closely with our clients throughout the product’s life cycle, we ensure efficient handling of all aspects—sourcing, inventory management, manufacturing, and product evolution.
You've completed the design phase of your project – now it’s time to bring it to life.
Our agile manufacturing processes support rapid prototyping and quick adaptations. Move your product development forward without delay. Test, refine, and showcase your innovation.
Although timescales vary by project complexity, we typically provide initial working hardware to customers within 8 weeks.
Global events have underscored the importance of having a robust and resilient supply chain.
Our secure supply chain infrastructure is central to maintaining continuity.
VxI have strong long-term relationships with Pan-European distributors and direct connections with trusted factories in the UK, Europe, and China.
These partnerships enable us to minimise the risk and dual-source high-quality components at competitive prices.
PCBA and electronics manufacturing demand continuous investment in cutting-edge technology to maintain high standards of precision, efficiency, and quality.
Our UK-based facility is equipped with the latest advanced machinery allowing fast changes between jobs.
VxI is accredited to ISO9001, reflecting our rigorous approach across all production phases and providing our clients with assurance of our company wide quality management processes.
We go beyond PCBA manufacturing to provide comprehensive support for customers who require additional assembly services.
This approach can simplify your supply chain and reduce the need to coordinate with multiple vendors.
We supply customers with ready for use mounted PCBAs to more complex plug and play subassemblies.
The functionality, safety, and quality of your electronic products are our top priority.
We work closely with clients to establish tailored testing specifications.
As part of our rigorous approach which is controlled by our test and inspection database, all uniquely serial numbered boards undergo functional and safety testing prior to final inspection and release for shipment.
We offer bench and automated testing which involves simulating inputs, outputs, and loads.
For added assurance, we can offer optional burn-in testing prior to final inspection, enhancing confidence in product durability and long-term reliability.
In today’s global market, effectively managing the electronics supply chain is essential for a product’s long-term success.
At VxI, we adopt a proactive approach to product life cycle support, prioritising strategic supply chain planning from initial hardware design through end-of-life considerations.
Collaboration is key to sustainable success. By partnering closely with our clients throughout the product’s life cycle, we ensure efficient handling of all aspects—sourcing, inventory management, manufacturing, and product evolution.
Getting your product off the ground
At VxI, we don’t just manufacture — we provide a complete design and NPD / NPI partnership service.
Our team can work with you throughout your product creation process to design and develop the electronics and controls that will support your success in the market.
Key Manufacturing capabilities
Complete Electronics Solutions
As a UK-based manufacturer, VxI Power provides exceptional flexibility in batch sizes and minimum order quantities.
We recognise that every project is unique, so we are adaptable to fit your specific needs - whether for prototypes, small runs, or full-scale manufacturing.
Batch sizes typically range from 10 to 1000.
At VxI, we use cutting-edge Surface Mount Placement (SMP) technology to ensure precise, efficient, and flexible assembly of electronic components.
Our investment in advanced systems like the MY300 and MY700 from industry leaders Mycronic enables us to handle a wide variety of components, regardless of how they are delivered.
At VxI, we have many years experience in in this technique, expertly mounting and soldering the larger components crucial for power-intensive applications.
Combined with our SMT capability thru hole allows us to deliver cost efficient manufacture of designs requiring both techniques.
Ensuring the quality, reliability, and performance of every product is our priority, which is why we have invested in advanced Automated Test Equipment (ATE), including our PowerStar ATE system.
We combine this with our in-house designed test rigs that can feature simulated inputs, outputs for load testing and motorized bed of nails engagement for fast and reliable test rig operation.
All testing is managed with our custom test database which stores 100’s of testing protocols including functional, safety and burn in testing with each board having a unique serial number and traceable history.
We recognise the value of product configuration in streamlining production and reducing costs while maintaining flexibility for diverse customer needs.
By minimising manufacturing variation, we help customers save on production and inventory costs without sacrificing customisation.
Unique serial number records ensure the history of a configuration is fully traceable.
At VxI, our manufacturing expertise extends beyond electronics and PCBAs to include mechanical assembly and system builds.
Our versatile capabilities include:
- Mounting PCBAs into frames and subassemblies.
- Box builds which cover everything from subassembly work to full unit assembly, including inspection, testing, and wiring to IPC-610 standards.
- Component kitting.
PCB sizes
| Board Handling | |
|---|---|
| Inline Conveyor | T460 |
| Maximum board size | 460 x 510mm (18 x 20") |
| Minimum board size | 70 x 50mm (2.7 x 2") |
| Board thickness range | 0.4-6.0mm (0.016-0.24") |
Placement rates and component specifications.
| Place Speed and Accuracy | |
|---|---|
| MY300LX-11/15 | |
| Rated speed | 16,000CPH |
| Component Range | |
|---|---|
| High Speed Mounthead - Midas | |
| Component range | Chip (from 03015), SOIC, PLCC, TSPO, QFP, BGA, flip chip, odd-shape, surface-mount connectors, through-hole components, CSP, CCGA, DPAK, Alcap, Tantalum |
| Component specification | Min: 0.3 x 0.15mm (0.012 x 0.006")(03015) Max: 140 x 73 x 15mm (5.51 x 2.87 x 0.59") |
| High Speed Mounthead - Hydra Z8L | |
| Component range | Chip (from 0201), SOT23, SOT223, MELF, S0D, SO14 |
| Component specification | Min: 0.6 x 0.3m (0.02 x 0.01")(0201) Max: 8.70 x 8.70 x 5.60mm (0.34 x 0.34 x 0.22") |
Stencil-free Jet Printing of solder paste
Fine pitch printing down to 01005
For ultimate design freedom and precision, stencil-free jet printing is emerging as the most efficient solution in modern electronics manufacturing. As PCBs and components continue to shrink in size and increase in complexity, the MY700JP system offers unmatched accuracy and control. Fully software-driven, this technology provides complete solder paste volume control, ensuring perfect solder joints even in the most challenging applications. With the ability to handle fine-pitch printing down to 01005 components, the MY700JP delivers high-speed, high-precision results, offering a superior alternative to traditional stencil printing methods for today's advanced electronics.
As a UK-based manufacturer, VxI Power provides exceptional flexibility in batch sizes and minimum order quantities.
We recognise that every project is unique, so we are adaptable to fit your specific needs - whether for prototypes, small runs, or full-scale manufacturing.
Batch sizes typically range from 10 to 1000.
At VxI, we use cutting-edge Surface Mount Placement (SMP) technology to ensure precise, efficient, and flexible assembly of electronic components.
Our investment in advanced systems like the MY300 and MY700 from industry leaders Mycronic enables us to handle a wide variety of components, regardless of how they are delivered.
At VxI, we have many years experience in in this technique, expertly mounting and soldering the larger components crucial for power-intensive applications.
Combined with our SMT capability thru hole allows us to deliver cost efficient manufacture of designs requiring both techniques.
Ensuring the quality, reliability, and performance of every product is our priority, which is why we have invested in advanced Automated Test Equipment (ATE), including our PowerStar ATE system.
We combine this with our in-house designed test rigs that can feature simulated inputs, outputs for load testing and motorized bed of nails engagement for fast and reliable test rig operation.
All testing is managed with our custom test database which stores 100’s of testing protocols including functional, safety and burn in testing with each board having a unique serial number and traceable history.
We recognise the value of product configuration in streamlining production and reducing costs while maintaining flexibility for diverse customer needs.
By minimising manufacturing variation, we help customers save on production and inventory costs without sacrificing customisation.
Unique serial number records ensure the history of a configuration is fully traceable.
At VxI, our manufacturing expertise extends beyond electronics and PCBAs to include mechanical assembly and system builds.
Our versatile capabilities include:
- Mounting PCBAs into frames and subassemblies.
- Box builds which cover everything from subassembly work to full unit assembly, including inspection, testing, and wiring to IPC-610 standards.
- Component kitting.
PCB sizes
| Board Handling | |
|---|---|
| Inline Conveyor | T460 |
| Maximum board size | 460 x 510mm (18 x 20") |
| Minimum board size | 70 x 50mm (2.7 x 2") |
| Board thickness range | 0.4-6.0mm (0.016-0.24") |
Placement rates and component specifications.
| Place Speed and Accuracy | |
|---|---|
| MY300LX-11/15 | |
| Rated speed | 16,000CPH |
| Component Range | |
|---|---|
| High Speed Mounthead - Midas | |
| Component range | Chip (from 03015), SOIC, PLCC, TSPO, QFP, BGA, flip chip, odd-shape, surface-mount connectors, through-hole components, CSP, CCGA, DPAK, Alcap, Tantalum |
| Component specification | Min: 0.3 x 0.15mm (0.012 x 0.006")(03015) Max: 140 x 73 x 15mm (5.51 x 2.87 x 0.59") |
| High Speed Mounthead - Hydra Z8L | |
| Component range | Chip (from 0201), SOT23, SOT223, MELF, S0D, SO14 |
| Component specification | Min: 0.6 x 0.3m (0.02 x 0.01")(0201) Max: 8.70 x 8.70 x 5.60mm (0.34 x 0.34 x 0.22") |
Stencil-free Jet Printing of solder paste
Fine pitch printing down to 01005
For ultimate design freedom and precision, stencil-free jet printing is emerging as the most efficient solution in modern electronics manufacturing. As PCBs and components continue to shrink in size and increase in complexity, the MY700JP system offers unmatched accuracy and control. Fully software-driven, this technology provides complete solder paste volume control, ensuring perfect solder joints even in the most challenging applications. With the ability to handle fine-pitch printing down to 01005 components, the MY700JP delivers high-speed, high-precision results, offering a superior alternative to traditional stencil printing methods for today's advanced electronics.
Partner with VxI Power
Whether you're looking to develop new electronic control systems, scale your production, or need compliance testing, VxI Power is your trusted partner.
